Six core capabilities. One integrated partner.
Today’s distribution operations demand more from every square foot. Intellistore’s ASRS solutions — spanning unit load, mini load, and shuttle-based configurations — deliver high-density automated storage with precision retrieval logic engineered to your throughput targets. By moving inventory vertically and eliminating manual travel, our systems reduce labor dependency, shrink picking errors to near zero, and give your WMS real-time inventory visibility across every SKU.
From greenfield builds to retrofits within existing structures, we design each ASRS installation around your SKU profile, order velocity, and growth roadmap — ensuring the system that goes live today scales with the demands of tomorrow.
For operations that depend on fast, accurate access to small parts, totes, trays, and cartons, Intellistore’s mini load crane systems deliver industry-leading cycle times within a minimal footprint. Engineered for e-commerce fulfillment, spare parts distribution, and pharmaceutical logistics, each system is configured to your aisle dimensions, load specifications, and availability requirements.
With redundant drive systems, real-time diagnostics, and seamless WCS integration, our mini load cranes maintain high throughput around the clock — with the reliability that mission-critical operations demand.
Material flow is the circulatory system of your warehouse — and every inefficiency compounds at scale. Intellistore’s conveyance solutions encompass belt conveyors, roller conveyors, chain conveyors, and motor-driven roller (MDR) technology, all engineered for continuous high-throughput operation across the full facility footprint.
MDR zones deliver intelligent, zone-controlled transport with energy savings of up to 50% compared to traditional line-shaft systems — moving product only when and where it needs to move. Every conveyor installation is designed modularly, with full maintenance access and a clear path for future expansion built in from day one.
In high-volume distribution, sortation is where speed meets precision. Intellistore integrates and commissions a full range of sortation technologies — including sliding shoe sorters, pop-up wheel sorters, cross-belt sorters, and tilt-tray systems — selecting the right platform based on your product mix, throughput requirements, and downstream process.
Sliding shoe sorters are the workhorse of mixed-SKU environments, handling poly bags, cartons, and irregular shapes at induction rates exceeding 10,000 items per hour with divert accuracy above 99.9%. Our sortation solutions are fully integrated with upstream induction, barcode scanning, and WCS controls — delivering a complete, accountable system, not just hardware.
The performance of any sortation system is only as strong as the flow feeding it. Intellistore’s merge and induction solutions synchronize multiple upstream conveyor lanes into a single, gap-controlled stream — ensuring your sorter receives product at optimal spacing, sequence, and velocity, consistently.
Our intelligent merge controls adapt in real time to upstream irregularities — surges, gaps, and rejects — maintaining throughput without operator intervention. The result is a sortation system that runs at its designed capacity, not at the mercy of its weakest upstream lane.
Labor-intensive transport tasks — moving pallets between receiving, storage, pick, and staging — represent one of the largest controllable costs in any distribution center. Intellistore’s AGV implementations eliminate that cost entirely, deploying laser-navigated autonomous guided vehicles that integrate directly with your WMS to execute transport missions without manual intervention, 24 hours a day.
Beyond AGVs, our warehouse automation practice encompasses controls architecture, WCS software, and systems integration — ensuring every automated subsystem in your facility communicates, coordinates, and performs as a single intelligent operation.